A masterbatch pellet for fibers and textiles and molding processing that incorporates functional oils, using our proprietary (Japanese Patent No.3963941) technology that allows various functional agents to be contained in thermoplastic resins, mainly polyolefins, at a ratio as high as up to 30%.
Features
Higher application capability than conventional products
Functional oils are encapsulated in our proprietary interface polymers and molded to be applied to fibers and textiles, films, sheets, coatings, paints, etc.
This method differs from the conventional method in which a liquid is microencapsulated and adhered to the surface. Functional oils can be kneaded into resins from the start to produce melt-spun yarn, films, and other micro-molded products.
High content
Functional oils are kneaded into polyolefins (PP and PE) with high content (up to 30%).
Sustained release
When functional oils are impregnated or coated, the effect is temporary because they are released in a short period of time.
High content functional masterbatch, on the other hand, is kneaded with a high content of functional oil, which allows it to release slowly and remain effective over a long period of time.
Prevention of stickiness
Functional oil comes out from the inside to the surface in minute quantities, forming an ultra-thin film on the surface of molded products and fibers without being sticky.
Specifications
Materials to which high content functional masterbatch is applied
Example
| Grade | Functional oils | Recommended additive amount | Base polymer | ||||
|---|---|---|---|---|---|---|---|
| Volatile type | LEP | lemon eucalyptus oil | 5-10% | Thermoplastic resins such as PE and PP | |||
| ROSE | Rose perfume | 5-10% | |||||
| SOAP | soap fragrance | 5-10% | |||||
| Low-volatility type | DB | anti-mite agent | 5-10% | ||||
| DZ | Mite growth inhibitor | 3% | |||||
| TR | Organic antibacterial and antifungal agents | 3% | |||||
| SI | Silicone oil (water repellent) | 5-10% | |||||
| RIX | antiviral | 5% | |||||
*The recommended addition rate does not guarantee performance. Please adjust the amount to be added depending on the application.
In addition to the above, it can be combined with various other functional oils.
It can be formed into films, injection molding, blow molding, extrusion molding, etc., as well as melt-spun fibers such as filament, staple fiber, monofilament, tape yarn, and spunbond. It can be used in a variety of home and commercial applications.
We are ready to produce high content functional masterbatches of various functional oils upon request.
Applications
We provide high content functional masterbatches with targeted functions.
An example of functionality
- aromaticity
- insect repellency
- antibacterial
- antifouling property
High content functional masterbatches are blended with raw materials in the manufacturing process of each material.
Example of material
- nonwoven fabric
- filament yarn
- flm
- molded product
New materials with the desired functionality can be created.
Development Partners Wanted
We are looking for ideas from other industries and fields to create new value using high content functional masterbatch technology.
We want to make molded products from the functional oil we have!
Expanding possibilities in injection of functional oils and molding into film and yarn!
We can mold films, injection molding, rotational molding, blow molding, extrusion molding, etc., as well as melt spinning of filament, staple fiber, monofilament, tape yarn, spunbond, meltblown, etc., for a variety of home and commercial applications.
We want to add value to our polymers and other materials!
Polymer and molding processing is also expanding its applications by adding functions to existing polymers!
Masterbatch pellets can be processed for melt spinning of long and short fibers in general, and for melt molding in general such as film, injection, spinning, and extrusion, thus enabling commercialization in various forms to retain the long-term efficacy of liquid functional agents.
In addition, high content functional masterbatch can be mixed with polyolefins and other thermoplastic polymers.
Flow from consultation to delivery
1. Consultation
Please contact us through our company website or other means and let us know your request.
A sales representative will contact you shortly.
2. Maintenance of confidentiality
We will sign a confidentiality agreement to protect your important information.
A sales representative or technical representative will have a meeting with you as needed.
3. Provision of prototype samples
We can make prototypes according to your request. Functional agents may be brought in.
4. Evaluation
The prototype sample will be evaluated by the customer.
Depending on the results, re-prototypes and expanded prototypes will be performed. If the results are favorable, we will provide a quote.
5. Manufacturing and Delivery
Upon receiving an order, we manufacture and deliver the product at our own factory or at a partner factory.
Inquiries about our products
For technical inquiries about this product, to prepare a quotation, or to request other information, please contact us using the inquiry form below.
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